二氧化碳减排 , 制氢装置 , 转化炉 , 燃烧 , 传热 , 烃类蒸汽转化 , 二氧化碳脱除 ," /> 二氧化碳减排 , 制氢装置 , 转化炉 , 燃烧 , 传热 , 烃类蒸汽转化 , 二氧化碳脱除 ,"/> carbon dioxide emission reduction,hydrogen production unit,reformer,burning,heat transfer,hydrocarbon steam reforming,carbon dioxide removal ,"/> <p class="MsoNormal" align="left" style="text-align:left;"> <b>烃类蒸汽转化制氢装置减少二氧化碳排放研究<span></span></b>

石油化工设计 ›› 2020, Vol. 37 ›› Issue (3): 47-52.doi: 10.3969/j.issn.1005-8168.2020.03.013

• 节能减排 • 上一篇    下一篇

烃类蒸汽转化制氢装置减少二氧化碳排放研究

王青川,袁成志   

  1. 中国石化工程建设有限公司,北京 100101
  • 收稿日期:2020-11-21 出版日期:2020-08-25 发布日期:2020-09-07
  • 作者简介:王青川,男,1997毕业于大连理工大学有机化工专业,工学硕士,主要从事炼油及制氢装置的工艺设计工作,现任公司技术副总监,高级工程师。电话:010-84877130,E-mail: wangqingchuan@sei.com.cn

Study on CO2 Emission Reduction for Hydrogen Production Unit with Steam Reforming Process

Wang Qingchuan, Yuan Chengzhi    

  1. SINOPEC Engineering Incorporation, Beijing, 100011)
  • Received:2020-11-21 Online:2020-08-25 Published:2020-09-07

摘要: 采用ASPEN PLUSREFORM-3PC软件,对烃类蒸汽转化制氢装置二氧化碳减排进行了工艺流程及顶烧式转化炉燃烧、传热的模拟计算。计算结果表明:对现有顶烧炉制氢装置,优化的二氧化碳脱除比例不高于60%,但可以通过降低装置操作负荷来提高二氧化碳的脱除比例至100%;脱除二氧化碳后可提高装置氢提纯部分氢气回收率,减少原料和补充燃料消耗;转化炉管壁温升高、燃烧温度升高及火焰长度变短为脱除二氧化碳后的主要风险因素,并提出了初步的解决方案。

关键词: 二氧化碳减排 ')">

二氧化碳减排 , 制氢装置 , 转化炉 , 燃烧 , 传热 , 烃类蒸汽转化 , 二氧化碳脱除

Abstract:

Both the process simulations by ASPEN PLUS and the combustion and heat transfer simulations of top-fired steam reformer by REFORM-3PC are carried out for the CO2 emission reduction of hydrogen production unit with steam reforming process. The simulation results show that for the existing hydrogen production unit with top-fired steam reformer, the optimum CO2 removal rate is no more than 60%, but 100% CO2 removal rate can be achieved by decreasing the turndown ratio of the unit. After CO2 removal, the hydrogen recovery rate in hydrogen purification section will be increased, and the consumption of feedstock and makeup fuel will be reduced. The rise of tube wall temperature of reformer, the rise of combustion temperature and the decrease in flame length are the main risk factors after CO2 removal, and the preliminary solutions are put forward.

Key words:

carbon dioxide emission reduction')">"> carbon dioxide emission reduction, hydrogen production unit, reformer, burning, heat transfer, hydrocarbon steam reforming, carbon dioxide removal