往复式压缩机,温度异常,分析,处理。 ," /> 往复式压缩机,温度异常,分析,处理。 ,"/>  ,reciprocating compressor,temperature anomaly,analysis,treatment ,"/> <b>气量调节机构位置变化对压缩机温度的影响及解决措施</b>

石油化工设计 ›› 2021, Vol. 38 ›› Issue (3): 43-46.doi: 10.3969/j.issn.1005-8168.2021.03.010

• 工艺优化 • 上一篇    下一篇

气量调节机构位置变化对压缩机温度的影响及解决措施

  渔,张锡德   

  1. 中石油塔里木石化分公司,新疆 库尔勒 841000
  • 收稿日期:2020-11-16 出版日期:2021-08-25 发布日期:2021-08-13
  • 作者简介:胡渔,男,2013年毕业于西安石油大学过程装置与控制专业,学士,工程师,长期从事石油化工生产工作,联系电话:0996-2132527,

Influence of Position Change of Valve Volume Regulating Mechanism on Compressor Temperature and the Solutions

Hu Yu, Zhang Xide   

  1. PetroChina Tarim Petrochemical Company, Korla, Xinjiang, 841000
  • Received:2020-11-16 Online:2021-08-25 Published:2021-08-13

摘要:

介绍了闪蒸气压缩机二段出口温度异常的故障现象。根据往复式压缩机及气阀气量调节机构的工作原理,对压缩机气阀密封性、活塞环磨损、缸套椭圆度及缸体水夹套水垢等情况进行检查;排除气阀结垢对温度的影响;对气阀组件相关尺寸进行测量,确定二段入口气动阀杆限制了阀片运动,而导致气阀阀片无法正常关闭。气阀气量调节机构位置变化是导致二段温度异常升高的根本原因,压筒腐蚀及气阀压盖螺栓紧力过大导致气阀压筒变形,造成气量调节机构位置变化。通过改变压筒与气阀之间的垫片厚度、更换气阀阀片、清洗水夹套及检修内循环水泵等手段,使故障消失,同时为防止气阀压筒变形提出了相应措施。

关键词: 往复式压缩机')">

往复式压缩机, 温度异常, 分析, 处理。

Abstract:

This article introduces the temperature anomalies at the second stage exit of flash gas compressor. Based on the working principle of reciprocating compressor and valve volume regulating mechanism, the airtightness of compressor air valve, the wear of piston rings, the ovality of cylinder liner and the scale of cylinder water jacket were checked. The effect of air valve scaling on temperature was eliminated, and the relative dimensions of the valve assembly were measured. It was determined that the pneumatic valve stem at the second stage inlet restricted the movement of valve plate, so that the air valve plate could not be closed normally. The position change of valve volume regulating mechanism was the fundamental cause of the abnormal temperature rise in the second stage. The corrosion of valve cage and the excessive tightening force of valve gland bolts caused the deformation of valve cage, resulting in the position change of valve volume regulating mechanism. The failure was removed by changing the thickness of gasket between valve cage and air valve, replacing the valve plate, cleaning the water jacket and repairing the internal circulating water pump, and some solutions were put forward to prevent the deformation of valve cage.

Key words:  ')">

 , reciprocating compressor, temperature anomaly, analysis, treatment