石油化工设计 ›› 2025, Vol. 42 ›› Issue (4): 27-29.

• 工程应用 • 上一篇    下一篇

制氢装置蒸汽安全阀泄漏原因分析及解决措施

木合塔尔·买买提,艾力江·吾甫尔,何刘江   

  1. 中石油克拉玛依石化有限责任公司   新疆 克拉玛依市 834000
  • 出版日期:2025-11-25 发布日期:2025-11-25
  • 作者简介:木合塔尔·买买提,男,1998年毕业于新疆石油学院化工设备与机械专业,工程学士,高级工程师,主要从事炼油化工设备技术管理工作。电话:0990-6832426;E-mail: muhtl@petrochina.com.cn

Cause Analysis and Solutions to Leakage of Steam Safety Valves in Hydrogen Production Units

Muhtar.mamat,Elijan.huxur,He Liujiang   

  1. PetroChina Karamay Petrochemical Company,Karamay,Xinjiang 834000
  • Online:2025-11-25 Published:2025-11-25

摘要:

某石化公司制氢装置检修期间对3.5MPa蒸汽线安全阀进行解体检查,发现阀瓣密封表面堆焊层存在裂纹缺陷。通过分析,发现引起主蒸汽安全阀泄漏的主要原因有:长时间与高温高压蒸汽冲蚀、焊接工艺不当等。针对以上原因,探索通过控制安全阀零件材质、合理优化结构设计、完善安全阀维修过程中注意事项等方法,提高安全阀性能,对其他蒸汽安全阀类似缺陷原因的分析和处理有一定的借鉴作用。

关键词: 弹簧式安全阀, 常见故障;泄漏;维修方法;蒸汽

Abstract:

The 3.5MPa steam line safety valve was disassembled for inspection during the maintenance of a hydrogen production unit of a petrochemical company, and cracks were found in the surfacing layer on the sealing surface of the valve disc. It was found through analysis that the main causes of the leakage of main steam safety valve include the prolonged erosion by high-temperature and high-pressure steam and the improper heat treatment during surfacing welding. To solve these problems, methods such as ensuring the quality of safety valve component materials, reasonably optimizing structural design, and paying attention to precautions during safety valve maintenance have been explored, providing reference for the analysis and treatment of similar defects in other steam safety valves.

Key words: spring type safety valve, common fault, leakage, maintenance method, steam