石油化工设计 ›› 2022, Vol. 39 ›› Issue (4): 23-26.doi: 10.3969 /j.issn.1005 -8168.2022.04.005

• 设备技术 • 上一篇    

火焰加热炉集合管封头的流固耦合研究

谷长超,蔡建光   

  1. 中国石化工程建设有限公司,北京 100101
  • 收稿日期:2022-04-08 接受日期:2022-04-08 出版日期:2022-11-25 发布日期:2022-11-17
  • 通讯作者: 谷长超,guchangchao@sei.com.cn E-mail:guchangchao@sei.com.cn
  • 作者简介:谷长超,男,2018年毕业于中国石油大学(华东)动力工程及工程热物理专业,工学硕士,工程师,主要从事石油化工设备的设计工作。联系电话:010-84877592;E-mail: guchangchao@sei.com.cn

Study on Fluid-structure Interaction of Tube Head of Fired Heater Manifold

Gu Changchao, Cai Jianguang   

  1. SINOPEC Engineering Incorporation, Beijing, 100101
  • Received:2022-04-08 Accepted:2022-04-08 Online:2022-11-25 Published:2022-11-17
  • Contact: Gu Changchao, guchangchao@sei.com.cn E-mail:guchangchao@sei.com.cn

摘要: 采用计算流体力学软件Ansys Fluent与Ansys Workbench,对火焰加热炉集合管封头进行了流固耦合的模拟计算,重点研究了集合管封头处的流场分布及封头受流场作用的受力情况。该研究结果显示:水平集合管内流体存在明显的偏流现象,使各支管的流量分布不均匀;封头直边处流场也呈现涡旋流动;并且流体向封头内部流动时涡旋流动依然全程伴随。流场涡旋作用可导致封头中心稍靠其上部偏移,最容易发生自身损坏。经验证,其实际损伤位置与预测的基本吻合。根据数值模拟的计算结果提出了建议性的解决方案

关键词: 封头, 流固耦合, 流场分布, 封头受力, 解决方案

Abstract: In this paper, computational fluid dynamics software Ansys Fluent and Ansys Workbench are used to simulate the fluid-structure interaction of tube head of fired heater, focusing on the flow field distribution at the tube head and the stress of the tube head under the effect of flow field. The results show that there is obvious drift in the fluid in horizontal manifold, which leads to the uneven distribution of flow in each branch pipe. There is vortex flow in the flow field at the straight edge of tube head, and the vortex flow always accompanies when the fluid flows to the inside of the tube head. Under the action of flow field vortex, the upper part of the center of the head is most likely to be destroyed, which is basically consistent with the actual damage position. Based on the calculation results, a solution is suggested.

Key words: tube head, fluid-structure interaction, flow field distribution, head stress, solution